Basic Specifications
Range of Applications:Industrial
Type:IF Furnace
Usage:Aluminum Die-casting
Fuel:Electric
Furnace Type:Steel Shell Furnace
Furnace Design:Open Design
Furnace Capacity:10 Ton
Design Power:6000kw
Outlet Temperature:1550 Degrees (Cast Iron)
Melting Time:40-50 Minutes
Power Factor:0.95-1
Warranty:1 Year
Open Steel Shell Furnace
Technical Specification
| Feature |
Description |
| Application | Meeting requirement for melting ferrous and non-ferrous metal |
| Capacity range | 300kg to 25,000kg (related to cast iron) |
| Standard Features | Open design, Rodless coil, Wind cooling yoke, All-round protective cover, Lining-output system |
| Optional Features | Fume hood, Weighing system, Backward slag removal mechanism |
Open Furnace Design Advantage
Redundant coil columns are eliminated, making the furnace body more convenient for maintenance and leaving space for future capacity upgrades. Users can upgrade old furnace capacity without investing in a new smelting system.
Advanced Rodless Induction Coil
Using a horizontal winding process, effective and water-cooled coils are wound from the same oxygen-free copper tube without segmentation. Turn gaps are tight for maximum electrical efficiency.
Wind Cooling Yoke & All-round Cover
Wind Cooling Yoke: Unique design without water cooling, protecting against water leakage hazards.
Protective Cover: Anti-drop protection around coil and cables prevents damage from metal debris and overheating without hindering maintenance.
Power Supply System Advantages
High Power Factor: Entire production process maintains 0.95-1, reducing reactive power loss.
Excellent Harmonics: Meets strict power sector requirements without extra treatment devices.
Intelligent Control & Modular Design
Fiber Control: Start-up to full power in less than 0.2 seconds. Melting time 40-50 minutes.
Emergency Backup: Thyristors and capacitors equipped with spare modules for quick activation.
Modular Assembly: Upgrade capacity by adding modules to original cabinets at the lowest cost.
Frequently Asked Questions
What are the benefits of the "Open Furnace" design?
It eliminates redundant columns for easier maintenance and allows for future capacity upgrades without purchasing a new system.
How efficient is the power supply system?
The system maintains a high power factor of 0.95-1 throughout the melting process, ensuring maximum energy savings and low harmonic interference.
What is the typical melting time?
Under standard configuration, the induction melting process typically takes about 40 to 50 minutes.
How does the rodless induction coil differ from common coils?
Rodless coils are wound from a single oxygen-free copper tube without segmentation, providing higher electrical efficiency and consistent gaps.
Does the system include safety monitoring?
Yes, the system features furnace-leakage alarms, digital optical fiber control, and fault self-diagnosis to ensure safe industrial operation.
Can I increase my production capacity later?
Yes, the modular design allows you to add power modules to your existing cabinet and upgrade your furnace body with minimal investment.