1 Year Industrial Aps Internation Standard Glass Melting Furnace 10ton

Customization: Available
Certification: CE, ISO
Place Style: Horizontal

Product Description

Basic Specifications
Range of Applications:Industrial
Type:IF Furnace
Usage:Aluminum Die-casting
Fuel:Electric
Furnace Type:Steel Shell Furnace
Furnace Design:Open Design
Furnace Capacity:10 Ton
Design Power:6000kw
Outlet Temperature:1550 Degrees (Cast Iron)
Melting Time:40-50 Minutes
Power Factor:0.95-1
Warranty:1 Year
Steel Shell Furnace

Open Steel Shell Furnace

Technical Specification

Feature Description
ApplicationMeeting requirement for melting ferrous and non-ferrous metal
Capacity range300kg to 25,000kg (related to cast iron)
Standard FeaturesOpen design, Rodless coil, Wind cooling yoke, All-round protective cover, Lining-output system
Optional FeaturesFume hood, Weighing system, Backward slag removal mechanism

Open Furnace Design Advantage

Redundant coil columns are eliminated, making the furnace body more convenient for maintenance and leaving space for future capacity upgrades. Users can upgrade old furnace capacity without investing in a new smelting system.

Comparison Design

Advanced Rodless Induction Coil

Using a horizontal winding process, effective and water-cooled coils are wound from the same oxygen-free copper tube without segmentation. Turn gaps are tight for maximum electrical efficiency.

Induction Coil

Wind Cooling Yoke & All-round Cover

Wind Cooling Yoke: Unique design without water cooling, protecting against water leakage hazards.

Protective Cover: Anti-drop protection around coil and cables prevents damage from metal debris and overheating without hindering maintenance.

Wind Cooling Yoke Protective Cover

Power Supply System Advantages

High Power Factor: Entire production process maintains 0.95-1, reducing reactive power loss.

Excellent Harmonics: Meets strict power sector requirements without extra treatment devices.

Power Supply

Intelligent Control & Modular Design

Fiber Control: Start-up to full power in less than 0.2 seconds. Melting time 40-50 minutes.

Emergency Backup: Thyristors and capacitors equipped with spare modules for quick activation.

Modular Assembly: Upgrade capacity by adding modules to original cabinets at the lowest cost.

Modular Design
Service & Support

After-sale commitment:

  • Online commissioning without geographical restrictions.
  • Maintenance for circuit boards, coils, and yokes.
  • Original spare parts shipping within 24 hours.
  • System overhaul and capacity upgrade services.
  • Employee operation training.

Frequently Asked Questions

What are the benefits of the "Open Furnace" design?
It eliminates redundant columns for easier maintenance and allows for future capacity upgrades without purchasing a new system.
How efficient is the power supply system?
The system maintains a high power factor of 0.95-1 throughout the melting process, ensuring maximum energy savings and low harmonic interference.
What is the typical melting time?
Under standard configuration, the induction melting process typically takes about 40 to 50 minutes.
How does the rodless induction coil differ from common coils?
Rodless coils are wound from a single oxygen-free copper tube without segmentation, providing higher electrical efficiency and consistent gaps.
Does the system include safety monitoring?
Yes, the system features furnace-leakage alarms, digital optical fiber control, and fault self-diagnosis to ensure safe industrial operation.
Can I increase my production capacity later?
Yes, the modular design allows you to add power modules to your existing cabinet and upgrade your furnace body with minimal investment.

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